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BEAM How a façade is built

A façade is six decisions deep before it's glass.

Most people who commission a building envelope have never seen inside one. This page takes it apart three ways — the bay assembling piece by piece, the six forces acting on it, and the glass itself in section. Ten minutes here will make you a better client.

iStructure

Every envelope starts with somebody else's concrete.

Slab edges are never where the drawing says they are. The façade has to absorb that difference — and the tolerance it can swallow is decided before a single profile is ordered.

Setting outSlab edge surveyTolerance strategy
iiBrackets

The whole façade hangs off a piece of aluminium the size of a hand.

Dead load down, wind load in and out, thermal movement in three axes — all of it passes through the bracket and into the slab. Cast-in channel or post-fixed anchor, with the calculation that proves it to the authority.

Cast-in channelStructural calculationThermal break
iiiMullions

Verticals span floor to floor and carry the wind.

Size them by deflection, not by instinct — L/175 or 20 mm, whichever is tighter. Then choose the system: Wicona, Schüco, Technal, Reynaers, or something drawn from scratch when none of them fit the geometry.

Wind load to BS/ENDeflection limitsSystem selection
ivTransoms & gaskets

Horizontals carry the glass and decide where water goes.

Drainage, pressure equalisation, gasket line, corner welds. This is where façades leak when nobody thinks about them — and where a shop drawing earns its keep.

Pressure equalisationShop drawingsDie drawings
vGlass

In the Gulf, the glass is the building's thermostat.

Low-e coating, cavity gas, solar factor, laminated build-up for safety and acoustics — and a take-off that doesn't waste a quarter of the order. We specify it, price it, order it and track it to site.

Glazing selectionSolar & thermal performanceGlass take-off
viShading & cladding

Spandrels, sunshades, louvers, soffits.

The part everybody photographs and nobody budgets for. Then the programme: method statements, manpower schedules, installation monitoring, progress reports and payment certificates, all the way to handover.

Sunshades & louversInstallation monitoringHandover
viiComplete

That is one bay.

Etihad Towers has thousands of them. The Presidential Palace has more, in bronze-finished wood-aluminium. Warner Bros. Abu Dhabi has them wrapped around a theme park.

The same six stages, in the same order, whether it is a villa on the Palm or a palace in Abu Dhabi.

28 years20 projects10 systems

Chapter ii — what the envelope survives

A façade is a structure that also has to be invisible.

Six things act on every square metre of glass on a Gulf tower, simultaneously, for fifty years. Getting the balance right is the whole job. Select one to isolate it.

Diagram of the loads acting on a curtain wall panel Wind ±2.5 kPa peak Dead load glass + frame, permanently Movement aluminium grows ≈2.4 mm/m at ΔT 50°C Water drained, not sealed out Solar up to 1 000 W/m² Racking inter-storey drift Typical bay · 1 500 × 3 700 mm floor-to-floor
Typical unitized bay, elevationValues indicative — every project is calculated

Chapter iii — specification in section

Six millimetres of decision, repeated ten thousand times.

An insulated glass unit is five separate products doing five separate jobs. Choose them badly and the building either cooks, glares, whistles, or costs twice what it should. Select a layer.

Section through an insulated glazing unit Outside Inside warm-edge spacer 37.5 mm overall occupied space
Typical Gulf specification, horizontal sectionScale exaggerated

Now the easy part

Send us the elevations and we'll tell you which of these will bite.

A section, an elevation and a location is enough. You'll get an honest read on buildability and a budget range back — not a proposal document.

Send us your elevations See all 20 projects